HomeMy WebLinkAboutLow pressure sewage system manual Delta Environmental
Products, Inc.
Pentair Water
DG F1 2 System
Low Pressure Sewage System
Installation and Service Manual
For use with the following Delta grinder pumps:
• D1 P20 (shown on cover)
• D1 C20
• D2C20
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NOTE! To the installer: Please make sure you 21-
provide this manual to the owner of the pump-ing equipment or to the responsible party who
maintains the system.
KURT CHRISTOPHERSON
TEL:763.295.3588 FAX:763295.3589
KURTC@PIPELINE-SUPPLY.COM
05625-459-1 1
GENERAL INFORMATION
Thank you for purchasing your Low Pressure Sewer
Basin System.
Before Installation: A DANGER
This manual contains important information for the Risk of fire or explosion. Do not smoke or use open
safe use of this product. Read this manual completely flames in or around this system. This system is not
and follow the instructions carefully. Reasonable intended for use in hazardous locations per NFPA 70
care and safe methods relating to the installation and National Electric Code. Consult factory for optional
operation of this product should be practiced. Check equipment rated for this use.
local codes and requirements before installation.
A DANGER
A DANGER Cutting Risk. Risk of serious cutting or amputation
Risk of electrical shock or electrocution. May exists. Disconnect all power sources prior to servicing
result in serious injury or death or fire hazard. Installer pump or grinding mechanism. Pump may start without
must disconnect all electrical sources prior to installa- warning. Grinding mechanism is extremely sharp.
tion. Only qualified personnel may install this system. Use caution when handling grinder mechanism.
NFPA 70/National Electric Code(NEC)or local codes
must be followed. System must be properly grounded DO NOT THROW AWAY OR LOSE THIS MANUAL.
according to NEC. Keep it in a safe place so that you may refer to it often
DANGER for the continued safe operation of the product.
Biohazard Risk. Once wastewater source has ®CAUTION
been connected to system, Biohazard Risk exists. Delta Environmental Products does not recommend
Installer(s)and/or service personnel must use proper basins with base/bottom diameters greater than 30"
Personal Protective Equipment and follow handling when installing a simplex positive displacement pump
procedures per OSHA 29 CFR 1910.1030 when (D1 P20)system. When operational conditions require
handling equipment after wastewater source has been a basin with base/bottom diameter of greater than 30"
connected to system. it is necessary to perform a sludge pump out on the
basin at least once per year to prevent any potential
septic/odor conditions.
INSTALLATION SKILL REQUIREMENTS
The installation of a basin system is a specialized skill, These instructions are meant only to be an installation
which requires individuals with the basic understanding guide;therefore, unusual installation conditions not
of excavating, pipe fitting, and electrical wiring. covered in these instructions require experienced
personnel capable of utilizing reasonable engineering
principles for the installation and operation of the system.
EXCAVATION INSTRUCTIONS
A DANGER
Excavation Location Excavation for
Excavation location shall be made according to Basin Systems:
local codes and regulations. Check with local utility Effect appropriate excavation based on size of the
companies for the location of underground utilities basin,desired entrance point of the influent line, and
prior to excavation. Care should be taken to avoid entrance of power connection.
buried utility lines, piping, and other buried structures
and foundations. Failure to follow these instructions
may result in serious personal injury or death.
2 05625-459-1
BASIN INSTALLATION INSTRUCTIONS
Step2
if the basiUTIONs not tied down during installation,
Lifting of the basin may be done with a nylon or other
rain or flood conditions may cause the basin to non-damaging type material sling. Do not wrap a chain
float upward,causing damage to the basin or or steel cable around the basin as damage may result.
basin connections. Do not attach lifting mechanism around discharge hub
or electrical hub.
A DANGER
Basin System Handling: Risk of electrical shock or electrocution. May result
Factory built basin systems must not be dropped, in serious injury or death or fire hazard. Failure to
dragged, rolled,or handled with sharp objects. properly support electrical conduit, lines and
Improper handling of basins may result in damage to connections may result in structural failure. Electrical
the basin,damage to basin components,or leaks in connections may be damaged exposing live electrical
the piping assemblies.
connections.
Step 1 Step 3
The pad under the basin, requires 4 to 6 inches of Lower the basin into excavation, position and level
appropriate fill.The ideal basin pad is concrete in properly. Mount basin to base anchor bolts if an
conjunction with anti-flotation tie-down studs. Basin anti-flotation tie-down kit is used. If basin is fiberglass,
anti-flotation tie-down kits are available from Delta inspect basin and seal off any cuts or scratches to
Environmental Products. If concrete pad is not used, prevent fiberglass deterioration.
the aggregate must be compacted to a minimum
85%standard proctor density per ASTM D698,or
as required by the Authority Having Jurisdiction.
Concrete pad or aggregate surface must be leveled
flat and free of voids to conform to the basin bottom.
Basin bedding depth should be calculated such that
the basin top will protrude 3"above the normal grade
upon final installation.
05625-459-1 3
INFLUENT AND DISCHARGE CONNECTION INSTRUCTIONS
Influent and Discharge A WARNING
Connections for Basins:
Step 1 Failure to use a properly piloted hole saw may
An inlet grommet is the standard supplied influent result in damage to basin which may result In
connection device. If another type of inlet hub is used, structural failure or serious leaks.
refer to the directions included with the hub.
Step 2
Determine point at which influent line will enter basin Lubricate inside lip of inlet grommet with pipe soap.
and, using a properly maintained pilotted hole saw Clean outer end of influent pipe and push pipe through
sized per chart below,drill a hole through the basin grommet. Ensure pipe does not protrude inside basin
wall. If using a fiberglass basin,clean cut hole and so as to interfere with pump removal or float operation.
apply a sealant coating to the cut section to prevent Step 3
fiberglass deterioration. Insert the inlet grommet into Close shut-off valve and make discharge line
the drilled hole. connection. It is strongly recommended that an
Pipe Size Hole Saw Diameter* additional shut-off valve and redundant check valve be
3" 4" located outside the basin at any force main entrances-
4" 5" check local codes for specific requirements.
6"** 711
*Contact factory for availability of proper sized hole saw if necessary.
**6"pipe size requires use of fiberglass basin
BACKFILL INSTRUCTIONS
The Authority Having Jurisdiction has the right to A. Gravel-clean and free flowing with particle size not
require alternate materials or procedures for back less than 1/8"nor more than 3/4"in diameter. Use
filling the installation. this description when ordering or specifying as
material varies upon geographical location.This
A CAUTION material is commonly known as"pea gravel".
In freezing conditions the backfill must be dry and B. Stone or gravel crushings with angular particle size
free of ice. Do not use other backfill materials. of not less than 1/8"nor more than 1/2"diameter,
Failure to utilize the recommended bed and backfill washed and free flowing, is acceptable as an
materials during the installation of the basin voids alternative material.
the basin warranty.
Step 2
A DANGER
At least a 4-6 inch wide band of compacted aggregate,
Risk of electrical shock or electrocution. must be placed in successive layers(6"lifts)around
May result in serious injury or death or fire hazard. the entire periphery of the basin. Carefully compact
Failure to properly support electrical conduit, lines aggregate under all piping and electrical lines. Cover
and connections may result in structural failure. grade should slope down 3"to the normal surrounding
Electrical connections may be damaged exposing
live electrical connections grade. Care must be taken to prevent damage to any
influent, discharge,or electrical connections made to
Step 1 the basin.
Obtain proper backfill material. The backfill material
provides as much as 90%of the basin's support
under certain stress conditions. The installer must
be positive that correct bed and backfill materials are
utilized per instructions as follows:
4 05625-459-1
FINAL BACKFILL FOR BASIN SYSTEMS
H.Backfill 4-to 8'
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ph.. ,. •~1"'VIII-Concrete Ballast
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Bedding(Concrete Pad or Aggregate)
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BEDDING(Concrete Pad or Aggregate)
Fiberglass
05625-459-1 5
INTERNAL BASIN INSTALLATION INSTRUCTIONS
A DANGER
Risk of electrical shock or electrocution. May Pump Models:
result in serious injury or death or fire hazard. The basin system may employ any 2 HP submersible
Installer must disconnect all electrical sources grinder pump which utilizes cutter blades to grind
prior to installation. Only qualified personnel solids into a slurry. Refer to the pump service manual
may install this system. NFPA 70/National Electric for the pump when adjusting, dismantling, or repairing
Code(NEC)or local codes must be followed. the pump.
System must be properly grounded according to
NEC or local codes. Inspection:Check to be sure that all items for your
particular system are included, and that the phase
A DANGER and voltage on the pump nameplate are correct as
Cutting Risk. Risk of serious cutting or ordered.Codes:All local codes must be observed.
amputation exists. Disconnect all power sources Consult the local inspector(s)before installation to
prior to handling or servicing pump or grinding avoid costly delays or rework.
mechanism. Pump may start without warning.
Grinding mechanism is extremely sharp. Use Grinder Pump Attachments:
caution when handling grinder mechanism. Step 1
Attach the stainless steel foot bracket to bottom of the
pump with bolts and washers provided.
Unpacking Pump:
Remove pump from carton. When unpacking unit, Apply Pipe:
check for concealed damage. Claims for damage must Step 2
be made at the receiving end through the delivery Apply thread sealant to pipe threads and screw the
carrier. Damage cannot be processed from the factory. discharge piping assembly into the pump discharge.
Systems Description: Step 3
Factory built basin systems are available in 24"and Attach lifting chain, cable or rope as supplied to the
30"diameter basins with 60"through 156"depths in lifting eye bolts.
one foot increments. In a flex hose system,the pump ®DANGER
is raised and lowered in the basin using rope or chain
attached to pump and lifting handle attached to ball Risk of electrical shock or electrocution. May
check valve. A hydraulic sealing diaphragm on ball result in serious injury or death or fire hazard.
check valve allows the pump to be removed without To reduce risk of electrical shock,do not connect
disconnecting piping. conduit to pump.
Application: Internal Basin Connections:
These pump systems are designed for pumping Step 1
effluent or sewage water with a pH ranging from 5 to If the system is supplied with a float bracket, attach
float switches to the float bracket by clamping strain
9, specific gravities from 0.9 to 1.1,viscosities ranging relief bushings around the float cords,then inserting
from 28 to 35 S.S.U. and temperatures up to 140°F. and twisting the bushings into the float bracket slots.
A DANGER If the system is supplied with a pressure bell control
Risk of fire or explosion. Do not smoke or use unit, please refer to the separate manual regarding the
open flames in or around this system. This system pressure bell control unit
is not intended for use in hazardous locations per Step 2
NFPA/70 National Electric Code. Consult factory After grinder pump attachments have been made,
for optional equipment rated for this use. lower the pump unit down and ensure the ball check
valve sealing flange aligns and connects properly with
discharge.
6 05625-459-1
INTERNAL BASIN INSTALLATION INSTRUCTIONS
Junction Box Systems: A DANGER
Step 1
Ensure power source is off or disconnected. Cutting Risk. Risk of serious cutting or
amputation exists. Disconnect all power sources
Step 2 prior to handling or servicing pump or grinding
Push pump power, seal failure/heat sensor, and mechanism. Pump may start without warning.
float cords through cord grips in the junction box and
tighten.To prevent corrosion or electrical short, plug Grinding mechanism is extremely sharp. Use
any unused holes. caution when handling grinder mechanism.
Step 3 Do not leave pump in basin unless it is placed in
Remove junction box cover and make all connections operation.If a pump has been out of service for an
inside junction box to all incoming control panel wires. extended period of time,with the power off, rotate
the impeller by turning the radial cutter with a
Step 4 screwdriver to be sure it rotates freely.
It is recommended that the customer furnish and install
a conduit seal outside the basin to prevent surface
water from entering the junction box. Electrical Connections:
D1 C20&D1 P20
Electrical Connections: 230 V, 1 Phase
Black Common Power Line
A DANGER White Main Power Line
Risk of electrical shock or electrocution. May Green Ground
result in serious injury or death or fire hazard.
Installer must disconnect all electrical sources D2C20
prior to installation.Only qualified personnel may
install this system. NFPA 70/National Electric Code 1 Phase
(NEC)or local codes must be followed. System Green Ground
must be properly grounded according to NEC or Red Start Power Line
local codes. White Main Power Line
Black Common Power Line
NOTE: Failure to utilize a manufacturer approved Orange Seal Failure
control panel voids the pump warranty and guarantee.
A IMPORTANT: Properly connect the panel Preoperational Grinder Pump Checks:
ground wire to a grounding rod.Improper Step 1
grounding voids warranty. Ensure power source is off or disconnected.
Panel Wiring: Step 2
Step 1 Remove pump from basin.
Ensure power source is off or disconnected.
Step 3
Step 2 With power off,turn radial cutter with a screwdriver to
Connect pump power, seal failure/heat sensor, be sure it rotates freely. If necessary to adjust, refer to
and float cords to panel terminals per the schematic pump service manual.
provided.All conduits and cables entering the panel
must be sealed off. Step 4
Stand clear from pump and with power on, check for
For single-phase pumps;Check panel wiring to proper rotation of pump by turning"H-O-A"switch to
ensure white, black,and red pump leads are "HAND"momentarily and then"OFF'. The impeller
connected according to the schematic and panel wire should turn counterclockwise when viewed from the
labels. Single phase pumps will only run if connected suction end.
one way.
Three-phase pumps; Interchange any two line leads
to the motor inside the panel if the pump rotates in the
wrong direction.
05625-459-1 7
PUMP OPERATIONS
Step 1 Step 6(for float control systems only)
Run clear water into the basin until motor housing is Float adjustment for simplex systems: Adjust
covered. floats so that the water level is above the pump motor
housing,and the pump shuts off when the water level
Step 2 is 2 inches above the pump volute discharge.
Open the shut-off valve to the discharge line.
Float adjustment for duplex systems:Adjust
Step 3 floats so that a pump will start when the water level
Turn"H-O-A"switch to the"OFF"position and turn on is just above the pump motor housing, and pump on
main breaker. override water level is 5 inches above the pump motor
housing.Adjust pump shut-off so that water level is
Step 4 within 2 inches above pump volute discharge. Pumps
Start the pump by turning the"H-O-A"switch to the should alternate starting,between each other, upon
"HAND"position. successive pump down cycles.To check override
level,set both"H-O-A"switches to"OFF"position and
Step 5 allow water to surpass the override level,then set both
Check the pump amperage with clamp on ampmeter "H-O-A"switches to"AUTO"position and both pumps
on black pump lead. Readings higher than nameplate should start. Turn off one pump and be sure second
indicate clogged pump, miswiring,or improper voltage. pump starts when override level is reached on second
If basin is not being pumped down and amperage trial. If pumps fail to cycle in this manner, retrace
readings are considerably lower than nameplate then control float wiring panel.
the pump is air locked.
Step 7
NOTE: Nameplate amperage is rated at the largest Ensure"H-0-A"switch is set to"AUTO"before placing
impeller diameter trim. Pumps with cut diameter system into service.
impellers will draw slightly fewer amps than nameplate.
If pump is air locked, refer to the troubleshooting
section in this manual.
PUMP TROUBLESHOOTING
Below is a list of common problems and possible Pump Runs But Does Not Pump Down The Basin
solutions. Refer to the pump and panel installation With The"H-0-A"Switch On Either Hand Or
and service manuals for details regarding any Automatic Position.
necessary adjusting,dismantling or repair work. 1. Cutters may be clogged.Amperage higher than
®DANGER nameplate may indicate this problem.
2. Pump rotation may be reversed(on three-phase
Risk of electrical shock or electrocution. May pumps only). Switching any two power leads on
result in serious injury or death or fire hazard. three phase pumps will correct the rotation.
Installer must disconnect all electrical sources 3. Discharge gate valve may be closed.
4. Pump may be air locked. Fill basin approximately
prior to installation. Only qualified personnel
mayinstall or service this system. NFPA 7Q/ 10 inches or more above the ball check valve
Y assembly. Raise pump assembly so that the ball
National Electric Code(NEC)or local codes must check valve disengages the discharge elbow
be followed. System must be properly grounded (approximately 6 inches). Stand clear from the
according to NEC or local codes. sump opening to avoid spray and turn pump on for
®DANGER a brief second to clear trapped air in the volute.
5. Clogging anywhere from cutters to check valve.
Cutting Risk. Risk of serious cutting or This is evident if no water discharged out of the
amputation exists. Disconnect all power sources check valve after raising the pump to disconnect
prior to handling or servicing pump or grinding the sealing flange. Pull pump assembly and check
mechanism. Pump may start without warning. for cause of ag.
Grinding mechanism is extremely sharp. Use 6. Discharge hee add mmaybe too high. Check elevation
caution when handling grinder mechanism. against design point of pump.
8 05625-459-1
7. Clogging beyond the sealing flange.This is evident 5. Single phase pump may be miss wired to panel.
if water is discharged through the check valve when The white, black, and red pump power leads must
raising the pump to disconnect the sealing flange. be connected correctly to panel.
Inspect system basin piping or discharge piping
from basin to locate clogging. Overload Trips,Is Manually Reset,And Then Trips
Off Again.
Basin Level Is Pumped Down With"H-O-A"On 1. Cutters may be clogged. It is possible that the pump
Switch Hand Position, But Is Not Pumped Down stalled during operation, and starting and stopping
With"H-O-A"Switch On Automatic Position. cleared the cutters. If resetting the overloads solves
1. Floats are not hanging free in the basin or are this problem, return the"H-O-A"switch to"AUTO"
covered with grease. Pump the level down with the and observe operation.
"H-O-A"switch on"HAND", so that the floats can be 2. Pump motor may have failed.
observed. Relocate and clean float(s)as necessary. 3. Start component(s)failure for single phase pumps.
2. If this is a new installation and original start-up, the Check start capacitor and start relay for failure.
floats may be miswired into the control panel.If the 4. Single phase pump may be miss wired to panel.
on and off floats are reversed,the pump will short The white, black, and red pump power leads must
cycle on and off and will not pump the level down. be connected correctly to panel.
3. Floats or alternator are malfunctioning.Pull the
floats out of the basin and hang the"OFF'and"ON"
floats from your hand. Turn the"H-O-A"switch to
"AUTO".Tilt the"OFF"float so that the large end is
above the cord end—nothing should happen. While
keeping the"OFF'float tilted,tilt the"ON"float in
the same manner—the pump should come on.
Suspend the"ON"float again from your hand—the
pump should continue to run. Finally, suspend the
"OFF"float—the pump should stop running. If this
procedure does not cause the pump to operate as
described, either replace the float(s)or replace the
alternator relay if the system is duplex.
Seal Failure Light Comes On.
1. This indication means the lower seal has failed and
has allowed water to enter the lower seal chamber
to make contact with the electrode.Pump must
be scheduled for maintenance. Refer to the pump
installation and service manual for information on
replacing the lower seal.
NOTE: Use twisted shielded cable for seal failure
cable runs in excess of 100 feet.
Pump Run Light Stays On.
1. "H-0-A"switch may be in hand position.
2. Lower float may have failed causing the pump to
continue operating below the"off"level.
3. Pump may be air locked.
4. Cutters may be clogged.
Circuit Breaker Trips When Pump Tries To Start.
1. Short circuit in pump motor.
2. Water may have entered the motor housing through
either worn out mechanical seals or 0-rings.
3. Contactor failure for three phase pumps.Check
pump contactor for burnt contacts.
4. Start component(s)failure for single phase pumps.
Check start capacitor and start relay for failure.
05625-459-1 9
TYPICAL INSTALLATIONS
Pump: D1 P20 Pump: D1 P20
Switch: DFC Switch: DFC
Type: Simplex Type: Duplex
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10 05625-459-1
TYPICAL INSTALLATIONS
Pump: D1 P20 Pump: D1 P20
Switch: DPC Switch: DPC
Type: Simplex Type: Duplex
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05625-459-1 11
SIMPLEX SYSTEM PARTS LIST
No. Part No. Description Qty. No. Part No. Description Qty.
1 21936D200 Cover-Sump 24"Plastic 1 20 05004A114 Bushing-1-1/4"x 3/4"PVC 1
1 27567A001 Cover-Sump 24"Poly 1 21 05008A059 Nipple-3/4"Close, PVC 1
2 23901 D301 Tank-FRP 24"x 60" 1 22 24335A001 4"Inlet Grommet 1
2 23901D304 Tank-FRP 24"x 72" 1 23 23971A012 Rope-Liftout, 15' 1
2 23901 D306 Tank-FRP 24"x 84" 1 24 140841001 Hub-Junction Box 2"NPT 1
2 23901D308 Tank-FRP 24"x 96" 1 25 001760081 Cap-Screw 4
2 27570D001 Tank-Poly 24"x 60" 1 26 001120021 Hex-Nut 4
2 27570D002 Tank-Poly 24"x 72" 1 27 131070021 Washer-Sealing 4
2 27570D003 Tank-Poly 24"x 84" 1 28 128705011 Box-Junction Nema 6x 1
2 27570D004 Tank-Poly 24"x 96" 1 29 148870031 Stand-Wire 1
3 19101A010 Cap-Screw(plastic) 6 30 002380071 Cap-Screw 1
3 19099A033 Cap-Screw(poly) 6 31 001560321 Washer-Flat 2
4 001560321 Washer-Flat(plastic) 6 32 19109A018 Hex-Nut 1
4 05030A138 Washer-Flat(poly) 6 33 270126505 Bracket,SST for Pressure Bell 1
5 097813264 Brace-Valve Stem 1 33 224708005 Tree Bracket,SST for Floats 1
6 085373165 Handle-Extension 2'-0"Deep 1 34 124330483 Pipe-2"x 26-1/2" 1
6 085373015 Handle-Extension 3'-0"Deep 1 34 124330493 Pipe-2"x 38-1/2" 1
6 085373035 Handle-Extension 4'-0"Deep 1 34 124330503 Pipe-2"x 50-1/2" 1
6 085373055 Handle-Extension 5'-0"Deep 34 06986A084 Pipe-2"x 62-1/2" 1
7 145340083 Handle-24"Discharge Dep 1 35 27012B508 Tube-50'Press. 1
7 145340013 Handle-36"Discharge Dep 1 36 270126300 Pressure Bell 1
7 145340163 Handle-48"Discharge Dep 1 21813A300K Float Switches(not shown) 3
7 145340173 Handle-60"Discharge Dep 1 14755A002 Float Bushings(not shown) 3
8 19109A018 Nut-Jam 1 _ 1
9 24227B029 Hub-Tank Assy. 1-1/4" 1 23
10 242276030 Plate-Backup 1 —� _3,4
11 29019220450 Gasket 1
12 19101A017 Cap-Screw 4 2 ,\ 9 7
13 19109A018 Hex-Nut 4 28 V
L
14 05454A015 Washer-Lock 4 24,25,26,27 I 05
15 063750635 Gate Valve Assembly 1 35
16 149130035 Discharge Piping Assembly 1 °° 6
17 129610783 Pipe-1-1/4"x 23-1/4"SST 1 33 8
17 129610913 Pipe-1-1/4"x 27-5/8"SST 1 19,20,21 Mil •
18 07947A020 Cross–1-1/4"SST 1 18
18a,18b _ tri �1 ����� I 9,10,11,12,13,14
18a 05004A122 Bushing–1-1/4"x 1/2"PVC 1
18b 149850001 Valve–Relief 1 _____
19 148790001 Valve-Anti-Siphon 1 ! 15
22
16
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17 I
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29,30,31,32 • ' x'';
NOTE: Typical installation shown;
actual installation may vary
12 05625-459-1
DUPLEX SYSTEM PARTS LIST
No. Part No. Description Qty. No. Part No. Description Qty.
1 24951C036 Cover-Sump 36"Fiberglass 1 31 001560321 Washer-Flat 8
2 140020601 Tank-FRP 36"x 60" 1 32 19109A018 Hex-Nut 4
2 140020721 Tank-FRP 36"x 72" 1 33 270126505 Bracket,SST for Pressure Bell 1
2 140020841 Tank-FRP 36"x 84" 1 33 22470B005 Tree Bracket,SST for Floats
2 140020961 Tank-FRP 36"x 96" 1 34 124330483 Pipe-2"x 26-1/2" 1
3 19101A010 Cap-Screw 6 34 124330493 Pipe-2"x 38-1/2" 1
4 001560321 Washer-Flat 6 34 124330503 Pipe-2"x 50-1/2" 1
5 097813065 Brace-Valve Stem 2 34 06986A084 Pipe-2"x 62-1/2" 1
6 085373165 Handle-Extension 2'-0"Depth 2 35 27012B508 Tube-50'Press. 1
6 085373015 Handle-Extension 3'-0"Depth 2 36 270126300 Pressure Bell 1
6 085373035 Handle-Extension 4'-0"Depth 2 37 143783365 Brace-Support,SST 1
7 145340083 Handle-Lifting 24"Disch.Depth 2 38 063120011 Clamp-Muffler,SST 2
7 145340013 Handle-Lifting 36"Disch.Depth 2 21813A300K Float Switches(not shown) 4
7 145340163 Handle-Lifting 48"Disch.Depth 2 14755A002 Float Bushings(not shown) 4
7 145340173 Handle-Lifting 60"Disch.Depth 2
8 19109A018 Nut-Jam 2
9 24227B026 Hub-Tank Assy. 1-1/4" 2 ° _
10 24227B030 Plate-Backup 2
11 29019220450 Gasket 2
12 19101A017 Ca Screw 8 . 0 "'�""-,,,„1 il .
13 19109A018 Hex-Nut 8 w vimp '
14 05454A015 Washer-Lock 8 IIIlii'1
15 063750635 Gate Valve Assembly 2 __ LIZ
16 149130035 Discharge Piping Assembly 2 41=11011 1 a17 129610783 Pipe-1-1/4"x 23-1/4"SST 2 i
•
17 129610913 Pipe-1-1/4"x 27-5/8"SST 2 ilk
18 07947A020 Cross–1-1/4"SST 2 37,39
•
18a 05004A122 Bushing–1-1/4"x 1/2"PVC 2
18b 149850001 Valve–Relief 2 23 1
28
19 148790001 Valve-Anti-Siphon 2
20 05004A114 Bushing-1-1/4"x 3/4"PVC 2 r 3,4
1 la
21 05008A059 Nipple-3/4"Close, PVC 2 2 7
22 24335A001 4"Inlet Grommet 1 24,25,26,27 ilIIni '- 5
23 23971A012 Rope-Liftout, 15' 2 35
24 140841001 Hub-Junction Box 2"NPT 1 33 ` ? 6
e
25 001760081 Cap-Screw 4 19,20,21 -,.; -
26 001120021 Hex-Nut 4 le.,iee :•'Pj IE.II P+''4' 1 9,10,11,12,13,14
27 131070021 Washer-Sealing 4
4441S'
28 128705011 Box-Junction Nema 6x 1 34 ,s
29 148870031 Stand-Wire 2
30 002380071 Cap-Screw 4 _ _ 16
22 1111111 . 17
36 u11'='
MEM I I 29,30,31,32
, AIM.,
NOTE: Typical installation shown;
actual installation may vary
05625-459-1 13
STANDARD LIMITED WARRANTY
Delta warrants its products against defects in material and workmanship for a period of 12 months from the date of
shipment from Delta or 18 months from the manufacturing date, whichever occurs first - provided that such
products are used in compliance with the requirements of the Delta catalog and technical manuals for use in
pumping raw sewage, municipal wastewater or similar, abrasive free non-corrosive liquids.
During the warranty period and subject to the conditions set forth, Delta, at its discretion, will repair or replace to
the original user,the parts which prove defective in materials and workmanship. Delta reserves the right to change
or improve its products or any portions thereof without being obligated to provide such a change or improvement
for prior sold and/or shipped units.
Start-up reports and electrical schematics may be required to support warranty claims.Warranty is effective only if
Delta authorized control panels are used.All seal fail and heat sensing devices must be hooked up,functional and
monitored or this warranty will be void.Delta will only cover the lower seal and labor thereof for all dual seal pumps.
Under no circumstance will Delta be responsible for the cost of field labor, travel expenses, rented equipment,
removal/reinstallation costs or freight expenses to and from the factory or an authorized Delta service facility.
This limited warranty will not apply: (a)to defects or malfunctions resulting from failure to properly install, operate
or maintain the unit in accordance with the printed instructions provided; (b) to failures resulting from abuse,
accident or negligence;(c)to normal maintenance services and parts used in connection with such service; (d)to
units which are not installed in accordance with applicable local codes, ordinances and good trade practices;(e)if
the unit is moved from its original installation location; (f) if unit is used for purposes other than for what it is
designed and manufactured; (g)to any unit which has been repaired or altered by anyone other than Delta or an
authorized Delta service provider; (h)to any unit which has been repaired using non factory specified/OEM parts.
Warranty Exclusions:DELTA MAKES NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE
DESCRIPTION ON THE FACE HEREOF. DELTA SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE.
Liability Limitation: IN NO EVENT SHALL DELTA BE LIABLE OR RESPONSIBLE FOR CONSEQUENTIAL,
INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER TO ANY DELTA
PRODUCT OR PARTS THEREOF. PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY RESULT FROM
IMPROPER INSTALLATION. DELTA DISCLAIMS ALL LIABILITY, INCLUDING LIABILITY UNDER THIS
WARRANTY, FOR IMPROPER INSTALLATION. DELTA RECOMMENDS INSTALLATION BY PROFESSIONALS.
Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of incidental
or consequential damages and therefore such limitations may not apply to you.No warranties or representations at
any time made by any representatives of Delta shall vary or expand the provision hereof.
Delta Environmental
Products-
Pentair Water
1101 Myers Parkway
Ashland, Ohio 44805-1969
419-289-1144
www.delta.com
16 05625-459-1 09/09