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HomeMy WebLinkAboutRe: exterior wall construction Torii Jacobs February 25, 1986 Building Inspector City of Orono 1335 S. Brown Road P.O.Box 66 Crystal Bay, Minnesota 55323 Re: Building Permit 265 0`_c. Crystal Bay Road North Dear Tom: This letter is written in response to our meeting on Friday, February 21, 1986, concerning my proposed method of constructing exterior walls on the first and second floors of the above residence . It is my intention to construct the exterior walls in accordance with the working drawings attached. Under this method of construction, the entire wall , including both stud walls, vapor barrier , insulation, plates and sills , and exterior sheething will be built on the floor before the wall is raised. Before any such exterior walls are built, I would like to call for an inspection so that the construction could be observed for approval of the process. One aspect of the wall construction we discussed in some detail is the placement of the vapor barrier, as shown on the plans which were submitted to the City with my original application. Under this method of double wall construction, the 6-mil poly barrier will be placed on the exterior of the inside stud wall . This will result in 3-5/8 inches of insulation to the warm side of the barrier between the 2x4 studs . There would be approximately eight (8) inches of insulation to the cold side of the barrier . In addition, there will be plywood sheething and a brick facade outside the wall . The primary reason for this placement of the vapor barrier is so that it will not be necessary to break the vapor barrier for electrical and other utilities. I have also enclosed certain authorities approving of this vapor barrier placement -- as opposed to placing the poly directly over the inside stud wall and directly under the drywall or other finished wall . Please let me know if this procedure is acceptable. Si cerely, A jCott K. Goldsmith L&y ? 5045) �3 y .7Jtb �(15`�1 96 WALLS -7�1U7P a 6-mil polyethylene sheet installed on the outer surface J, R-60 INSULATION of the inside wall. INSULATION STOP One of the most noticeable, and sometimes objection- k able, features of this wall design is the cantilevered outer wall.An alternative is to set the outer wall back so that it is either flush with the platform (Figure 7.20a) or cantile- AIR'VAPOR BARRIER, vered only a few inches to accept exterior rigid foam PLYWOOD foundation insulation (Figure 7.20b). Another alternative NON-STRUCTURAis to use balloon-type framing for the outer wall, resting STRUCTURAL L the studs on the foundation outside the latform Figure INNER WALL OUTER WALL p ( g t 7.20C). BUILDING PAPER AND SIDING The Embedded Air/Vapor Barrier The primary rule SHEATHING for or air/vap barriers is that the must be installed on the AIR/VAPOR BARRIER y R-11 FIBERGLASS INSULATION worm side of the insulation. R-19 FIBERGLASS INSULATION However, the Saskatchewan double-stud walla ears R-11 FIBERGLASS INSULATION pp to violate this rule: the air/vapor barrier is near the middle of the insulation (Figure 7.19). Despite this apparent de- parture from recommended practice, the Canadians have x� 3/8"PLYWOOD not reported any problems. Why?According to Canadian TREATED PLYW ODNDATION WALL researchers,the embedded air/vapor barrier will cause no AIR/VAPOR BARRIER moisture problems as long as the insulation on the Cold R-11 F.G.INSULATION ii side of the barrier has twice the R-value of the insulation R-11 FIBERGLASS INSULATION on the warm side. In other words, the air/vapor or barrier R-19 FIBERGLASS INSULATION p 4 t d z"RIGID INSULATION may be safely placed one-third of the way into the insula- ;•F 1 tion from the warm (heated) side. , _ Does this technique—called the !,-1 rule—actually MOISTURE /z"RIGID FIBERGLASS work? It would seem to in theory. Consider the following BARRIER DRAINAGE LAYER interesting parallel between a Saskatchewan-type double wall with embedded air/vapor barrier and a double- 2"RIGID lazed window (Figure 7.21). ' INSULATION g ( g The wall has three layers of 3.5-inch (R-11) fiberglass Figure 7.19 Section of the "Saskatchewan"-type double batts with the vapor barrier installed between the middle wall. and inner batts. 66 percent of the R-value is outside the vapor barrier. J r—7771 157 L y„ aQ Q _ 19 A. OUTER WALL FLUSH WITH PLATFORM B.OUTER WALL CANTILEVERED TO ACCEPT C. MODIFIED BALLOON FRAMING OF EXTERIOR FOUNDATION INSULATION OUTER WALL Figure 7.20 Double-wall variations at first floor joist area. DESI N AND CONSTRUCTION DETAILS 97 The double-glazed window has a total R-value of 1.84, Dou le-Wall Assembly Sequence The double composed of the inner and outer air films, the air space wall i prefabricated into a single unit on the platform, between the panes, and the glass itself. The inner surface then )ted into place and fastened as with conventional of the window is a vapor barrier. The inner air film (R- single stud wall construction. .68) is inside the vapor barrier, while the rest of the win- Th sequence is as follows (Figure 7.22): dow (R-1.16) is outside the vapor barrier. As with the 1. he inner wall is framed on the platform. 1 double wall,about two-thirds of the R-value is outside the 2. he air/vapor barrier is stapled to the outer surface vapor barrier. f the inner wall. Theoretically, the temperature of the inner glass win- 3. Structural sheathing is applied over the air/vapor dow surface should be almost exactly the same as the barrier. temperature of the air/vapor barrier in the wall. More- 4. he outer wall is framed on top of the inner wall. over, moisture condensation on the window should be 5. Temporary spacers (either 3.5- or 5.5-inch) are just about identical to moisture condensation on the air/ laced between the walls. vapor barrier in the wall. Therefore, by observing mois- 6. -inch plywood top and bottom plates are installed. ture condensation on the window, we can deduce the 7. a insulation can now be installed in the central amount of condensation in the wall. Ovity and the outer stud cavities. Or it can be in- Common experience has shown that double-glazed stalled from the outside, later, after the wall is windows do not exhibit severe moisture condensation erected. problems unless the indoor humidity is excessively high. 8. The wall is tipped up into place. The 3-1 rule would, by extension, work for double-stud Note:The assembled wall is heavy, so it should be fabri- walls as well, cated ip position for tilting into place. Once up, it is very One of the reasons the H embedded air/vapor barrier stable and strong. rule can be relied on is that moisture problems do not Fortwo-story construction, the sequence continues as happen overnight;they take a while to develop. Consider follows,(Figure 7.23): a climate in which the 99 percent winter design tempera- 9. 3-foot wide strip of 6-mil polyethylene air/vapor ture is say, -1WE In an average winter,the temperature b mer is attached and sealed to the top of the first falls below -10°F. for only 22 to 54 hours, occurring as fl r wall air/vapor barrier. This strip is then placed 2-or 3-hour periods on 10 or 20 days during the winter. o er the top of the wall. The air/vapor barrier must This isn't enough time for moisture condensation to b protected here with roofing paper or other suit- cause a real problem. a le material to prevent damage when the second- There is one important exception to the J-3 mile. In hot fl or joists are slid up for installation. tub or pool enclosures, greenhouses,or any space where 10. a second floor joists and floor are then installed the relative humidity is constantly 70 or 80 percent, the o er the inner wall. air/vapor barrier should be installed on the winter-warm, 11. a air/vapor barrier is then brought up around the inner surface of the insulation. jo st header and onto the floor. R-VALUE R-VALUE EXTERIOR AIR FILM 0.17 EXTERIOR AIR FILM 0.17 SIDING 0.50 GLASS 0.04 31/z"FIBERGLASS BATT 11.00 AIRSPACE 0.91 31/2"FIBERGLASS BATT 11.00 GLASS 0.04 OUTSIDEV.B. SHEATHING 0.80 OUTSID V.B. ° AIR/VAPOR BARRIER -0- ' 31/z"FIBERGLASS BATT 11.00 VAPOR BARRIER -0- GYPSUM BOARD 0.45 INTERIOR AIR FILM 0.68 INSIDEV.B. INTERIOR AIR FILM 0.68 INSIDE B. % ILI TOTAL 3 - % TOTAL 1.84 0.68-37 DOUBLE WALL WITH EMBEDDED AIR/VAPOR BARRIER DOUBLE-GLAZED WINDOW Figure 7.21 Comparison of air/vapor barrier location in "Saskatchewan" double wall and double-glazed window. f ti 'j 98 WALLS STEPS 1,2,3 INNER WALL IS FRAMED ON STE 19 AIR/VAPOR BARRIER STRIP IS ATTACHED, PLATFORM,AIRNAPOR BARRIER;IS SEALED,AND COVERED WITH STAPLED ON,THEN SHEATHING IS TAR PAPER APPLIED 441, r " 4 OUTER WALL IS FRAMED ON 10,11 SECOND FLOOR IS FRAMED, TOP OF INNER WALL LEAVING SPACE FOR JOIST HEADER r INSULATION,AND THE AIR/VAPOR BARRIER IS WRAPPED ONTO FLOOR. ' KW I .'; r� 12 SECOND STORY WALL IS FRAMED, a 5,6,7 OUTER WALL IS SPACED 31/2"-51/2" SEE STEPS 1-7 FROM INNER WALL AND TOP AND BOTTOM PLYWOOD PLATES ARE APPLIED. MM- i. 13 WALL ASSEMBLY IS TILTED INTO POSITION AND RIGID INSULATION IS WALL ASSEMBLY IS TILTED INTO APPLIED TO JOIST HEADER POSITION,AND AIRNAPOR BARRIER IS SEALED AND STAPLED r Figure 7 23 Double-wall construction sequence— Figure 7.22 Double-wall construction sequence—first story. second st)ry. y7. ��1 i�!�i o►,� ��7�u5y�T�o� ( int ' f-F®��r C7 C()��t�G.U� C��� Ems•) �� THE 1/3-2/3 RULE Some of the wall systems developed and tested in Canada use two layers of insulation (strapped wall and double wall) ith the air/vapor barrier positioned between the two layers (Figure 3-6b). This is OK as long as at least two thirds of the insulation (R-value) is outside the air7vapor barrier. With twice as much R-value outside the air vapor barrier as inside, the barrier should never gel cold enough to cause moisture condensation. This technique has been used in climates with 12,000 degree days without pr blems. One exception to the 1/3-2/3 rule would be in spaces with very. high indoor relative humidity, such as swimming pool enclosures or hot-tub rooms. In those applications, one should position the air/vapor barrier on the inner surface of the wall. The air/vapor barrier should never be installed on the-outside of the insulation as in Figure 3-6c. (A possible exception is in very hot humid climates.) Double Vapor Barriers There has been considerable concern re{ ently about the inadvertent installation of a double vapor barrier on the inside and outside of walls'.in superinsulated houses. Exterior foam sheat' ing, for example; forms a vapor- barrier on the outside of a wall. Theoreti ally, this should cause moisture condensation problems, but field investiga ions have shown no evidence of damage or degradation of insulation. Although.fur her research is necessary in this area, current thinking is that exterior fo m sheathing is an acceptable practice. The best insurance against any mQisture problems is a carefully installed, well sealed air/vapor barrier on the interior surface of the insulation. THE JOIST HEADER PROBLEM The most troublesome spot when desigi�g and installing the air/vapor - barrier ir/vaporbarrier is at the floor joists. How does one make an effective airtight seal between floors. One approach is to terminate the air/vapor barriers at the joists, then install panels made of rigid foam insulation between all joists, sealing the panels to the joists and floor above. When properly done, this is a satisfactory method, but it is very time consuming. Each panel must be precut, set in place and sealed. T3-7 - THE FLOOR HEADER PROBLEM - NEVER! The best method for continuing the air/vapor barrier between floors is to wrap it around the floor headers, but it is very important to avoid runnin .the air/vapor barrier outside the insulation. figure 3-7 shows one of the worst mistakes that can be made in a superinsula ed house. Unfortunately, this error, or some variation of it, is quite common and has even been shown in superinsulation construction guides. Never do it. If the air/vapor barrier is to run around the joists, then it must be insulated on the outside. T3-8 - A PROPER AIR/VAPOR BARRIER INSTALLATION AT JOISTS Figure 3-6 shows a good air/vapor design. This house has 2 x 6 walls on the first floor and 2 x 4 standoff walls in the basement. The air/vapor barrier is run around the joist header and is sealed tD the barrier of the walls above and 3-4 a = �-,a, t 4 3 fLai a ro u 'mus s r 32.10 U.B.C.STIINDARM 1982 E * �:� UNIFORMBUILDINQ CODE STANDARD N0.32.10 Mc P k4r SLATESHIN®LES Based on Standard Specification C406-57T of the American _ ft Society for Testing and Materials Be! kZ See Section 3203(c)2 and(d)3 C,Uniform Building Code Scop See.32.11.This standard covers natural slate shingles as commonly used ao' Scope �rl 4�, sloping roofs and also square or rectangular tiles for flat roof coverings. Sec. ¢ Grades shingle c See.32.1002.Three grades are covered,based on the length of service than ar+ thickne be expected,as follows: aad spc �D Def nP ' SERVICE PERIOD (Years) Sec. v t 5!rued Grade SI. 75 to 100 CRC GradeSZ .................................... 40 to 75or.. lip Grade S3 .................................... 20 to 40 tion of 71 inns ft Physical Requirements inches 5 b. See.32.1005.The slate shall conform to the requirements for modulus of M - DIA oz f - sure,absorption and depth of softening prescribed in Table No.32-10-A. pamlle .. .. Nall Holes slap 4 Y rx L S FEA — i � ate s ng : or scoping roo7s shall 1 be rttachme punched or drilloM . —the hi — v�� k �� for two nails properly loco ted for 3-inch fiend lap. ja �,-ire- TABLE NO.3210-4—PHYSICAL REQUIREMENTS Orin ar DESIGNATION OF 13V ME At}300TION SOFTNENAt� FLA ACROSS THE AR 1 a hor tMsattMlNn t�arcenO (Mailmum tact + nngsa x x Glade Si... ... 9(N%1 0M 0.002 SHI V"Mx rz Grade SE....._... 9000 1138 0.008 SQ1 IN Grade S3 . ... 906 0 0.45 0.014 Of IOC weathc Tot 3 - - whiske { Imperfections Sec.32.1005.(a)Curvature.The curvature of shingles shall not exceed%inchim WA 12 inches.Curved slate shall be sheared and punched so it can be laid with the t fid` } vex sidenp. Osney _ (b)Knots or Knttris.These terms refer to rounded defects which affea do See. smoothness of split.They are not objectionable on the exposed portion of the to heart" face but on usher parts they may prevent as close contact of shingles as desist npl: Shingles having knots or knurls on the lower face or covered portions may be reg (b)t jetted if the protuberances project more than'/„inch beyond the split surface. Mum (c)Ribbaas.Grades S and S shall be free from soft ribbons and Grade Ss shtl , in use. d be free of soft ribbons 9(;bol nail holes. iDg,ar z� + 4 1010 r